Tim
Moran's "Max"
Texas, USA.
I
had always wanted to do a V8 swap into a Healey ever since a high school buddy
of mine (his name was Max) put a Ford Flathead into a 100-4 back in 1958.
I have named my car for him, for it was he who gave me the idea so many years
ago.
I bought my 1959 Austin Healey ,100-6, 4 seat Roadster in 1975 for $500.
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I
bought a Mercury station wagon with about 150,000 miles on it.
I
pulled the 302 V-8 and C-4 automatic transmission and junked the rest.
I
engineered and made the necessary changes and parts to install
the engine
and transmission into the Healey body.
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Upon my
return to Texas, I disassembled the car in order to totally re-do the
interior
and exterior and to make some improvements.
A divorce and raising 3 children stopped the work for almost 20 years.
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In the
summer of 1996, I totally stripped the chassis and had it
sand blasted to
remove all of the rust and road grime.
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I painted the clean chassis with black epoxy primer and gloss black Deltron.
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As I started re-assembly, I installed
1961 Healey disc brakes on the front
and kept the 1959 Healey drum set-up
on the rear.
Instead
of re-using the stock lever action shocks, I designed and fabricated
mounting
brackets in order to install gas charged tubular shocks all around.
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I
mounted a (gold color) transmission cooler between the
front frame rails
and added an auxiliary electric radiator fan.
ALL
of the wiring in the car is encased within black, wrinkle wall,
spaghetti
tubing.
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Traction bars on the rear springs eliminate spring wrap-up and wheel hop.
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The
VERY low mileage 1982, totally rebuilt 302 engine is built up,
wired, bolted
to the beefed-up AOD transmission, and installed as a unit.
All
of the engine wiring is routed out of sight and
runs to the firewall at the
top of the oil pan.
Note
(in the picture on the right) that the exhaust manifolds are installed backwards.
This minimizes the width of the rear
of the engine and eliminates surgery to the
firewall and foot boxes.
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The engine is installed.
I
installed a Ford dual piston master cylinder with a Wilwood
adjustable proportioning
valve (on the far right) for the rear brakes.
Note
also, the new HOLE FREE firewall, laminated to the
original firewall. There
is insulating foam between them..
The
large holes in the top of the foot boxes will be connected
to the air intakes
on both sides of the radiator.
The ignition coil and alternator regulator are positioned under the dash.
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Close-up views of the ram-air ducts and the reversed exhaust pipe routing.
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The
carburetor is also installed backwards. This is necessary because the very
short transmission control cable (on the left) needs to
pull towards the front
of the car. The linkage of the normally mounted carburetor
pulls to the rear.
The mounting shown allows the throttle cable (on the right
- looped around the
front of the engine) to easily pull the linkage and transmission
cable to the front.
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The upper T-handle of the Mustang
shifter has been shortened by 3 inches.
The shifter is connected to the transmission
by a push-pull cable.
The use of a cable is necessary because the lower shifter
arm
and the transmission control arm move in opposite directions.
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No
clutch is needed with an automatic transmission, so the pedals are bolted
together and swung to the left to give more room to the accelerator foot.
The redundant microswitches (red wires) at the top operate the brake light.
The big round hole in the upper left is for the ram air duct.
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The steering wheel is made from the original Healey wheel hub and spokes.
The wheel diameter has been reduced from 17 inches to 14 inches.
The
rim is padded with firm foam rubber and has a brown, lace on,
smooth glove
leather cover.
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All of the wiring leads
to a spring loaded, swing down,
panel behind the dash in front of the passenger.
The panel holds the fuses, alternator voltage regulator, and turn signal control.
The coil and resistor are also mounted under here.
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That
is about enough of the mechanics.
Now on to the body and the interior.
This
is the way the body looked when I started on it.
I should call it Mr. Bondo
instead of Max.
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AFTER
MORE than 20 years after I tore it down, here is the finished product.
The front end has since
been dropped (1 inch) to a more attractive height
(the Ford V8 is 60 pounds
lighter than the original Healey 6).
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Here is the front end ( the "business" end).
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This is obviously the back end and the trunk.
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From the outside, the dual exhausts are the
only
giveaway as to what lies under the hood.
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The instrument panel is
from a 1968 Opel GT. It contains a 7K RPM electronic
tach, a 150 MPH mechanical
speedometer, an ammeter and oil pressure gauge
plus idiot lights. There is
also a temperature and fuel gauge and an electric clock.
Below the ignition key (center) is an onboard computer from an Isuzu Impulse.
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Rather than spend over
$200 to replace the rear seat pans and have them
upholstered (and NEVER use
them), I built a large, flip top, "glove box".
Note the matching
door panels to cover the big spaces on the inside of the
doors. They
also hold the stereo speakers.
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The seats
are 1976 MGB GT without the headrests. All new foam has been covered
with
dark brown fabric. Fabric
is MUCH cooler than vinyl in the Texas summer.
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Here's the Tonneau cover. It matches the rest of the interior vinyl.
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Here
are a couple of recent pictures.
And the interior
I had the MGB-GT seats professionally upholstered, but I did all of the vinyl work.
By comparison, this is the original Healey dash and instruments.
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Here
is a picture of the (aftermarket) hardtop that has been painted and fitted,
NOW, it's time to install the AIR CONDITIONING ! ! !
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Here
is Max and his proud Papa. I have done ALL of the work myself,
except for
the fabric seat upholstery and the exhaust system .
Yep... EVERYTHING ! !
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If you want a thrill, turn your speakers up, CLICK HERE, sit back, and enjoy the show !
( This video clip may take a little time to load, but it's worth the wait )
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Update
My Healey is being updated and re-restomodded. I have removed the 4-barrel carburetor and Mallory distributor shown above and have now installed 4 - 2 inch SU carburetors. In addtion to the 4 carburetors, I have added a HUGE (24" wide) radiator, Rack & Pinion steering, Air Conditioning, a real Healey hardtop, and a No-Distributor electronic ignition run by an onboard computer. |